Case Studies
Fintech

Shop-Floor Maintenance Copilot for a Global Automotive Manufacturer

Machine breakdowns on the factory floor were causing costly downtime. We built an agentic AI assistant integrating live SAP data with scattered technical manuals — giving floor technicians instant, step-by-step troubleshooting guidance. What if every technician had a senior expert in their pocket?

SAP + Docs
Systems Integrated
2
Agents Used
The Challenge Machine breakdowns on a global automotive manufacturer's shop floor triggered a costly and inefficient process: technicians scrambled across SAP systems and scattered technical documentation to diagnose faults, losing critical production time in the process. Institutional knowledge was fragmented and inconsistent. The Solution We built an agentic AI system that integrates live SAP data with technical documentation from multiple platforms, powered by AWS Bedrock and LangChain. The system uses FAISS and Chroma vector stores for fast document retrieval and was deployed via AWS SageMaker and CodePipeline. Technicians interact with a Streamlit interface, asking questions in plain language and receiving step-by-step diagnostic guidance. The Impact Shop-floor technicians now receive immediate, context-aware troubleshooting guidance without leaving their station. SAP maintenance records and technical manuals are unified in one conversational interface, dramatically reducing mean time to resolution. Reflection Question: What does one hour of unplanned downtime cost your operation? What if your technicians could diagnose and resolve machine faults in minutes rather than hours? Interested in bringing AI-assisted maintenance to your factory floor? Let's talk.

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